admin_zero, Author at Just Measure it - Page 58 of 355

admin_zero

IR vs. UV Flame Detectors — Principles, Applications, Maintenance & Calibration

1) What each detector “sees” Infrared (IR) flame detector: senses the thermal radiation emitted by flames (typ. 0.76–1000 μm). Strong response to hot carbon particles and H₂O/CO₂ emission bands during combustion. Ultraviolet (UV) flame detector: senses high-frequency UV radiation from the combustion reaction (≈10–400 nm), prominent in clean gaseous flames. 2) Where each one excels […]

IR vs. UV Flame Detectors — Principles, Applications, Maintenance & Calibration Read More »

TN-C, TN-S, and TN-C-S Power Supply Systems Explained

In electrical engineering, understanding power supply systems is essential for safe and efficient power distribution. TN-C, TN-S, and TN-C-S are three commonly used configurations, each with distinct characteristics, advantages, and applications. Here’s a detailed overview of these syst 1. TN-C System (Terra-Neutral Combined) In a TN-C system, the neutral (N) and protective earth (PE) conductors

TN-C, TN-S, and TN-C-S Power Supply Systems Explained Read More »

Digital Factory & the Five Core Systems (ERP, PLM, MES, WMS, DCS)

Executive Summary A Digital Factory uses end-to-end lifecycle data and model-based simulation to mirror, evaluate, and optimize production in a virtual environment—then extends that capability across the entire product lifecycle. The aim is not full automation replacing people; it is augmenting people with real-time data, precise guidance, and intelligent analytics to raise throughput, quality, and

Digital Factory & the Five Core Systems (ERP, PLM, MES, WMS, DCS) Read More »

Why Daily Rounds Matter—and What to Inspect

1) Why daily inspection is mandatory Daily rounds are not “walk-throughs”—they are a legal and safety requirement to catch issues early and prevent incidents. For hazardous chemical operations and petrochemical plants, typical requirements include: Frequency: At least two rounds per day by electrical/instrument teams; hourly patrols for key equipment and major hazard zones. Communication: Inspectors

Why Daily Rounds Matter—and What to Inspect Read More »

Key Considerations for SIL Certification

(Based on IEC 61508 & IEC 61511) Overview Safety Integrity Level (SIL) certification is a critical process for ensuring functional safety in industrial automation systems, particularly Safety Instrumented Systems (SIS). To achieve compliance and minimize risk, the certification process must adhere to international standards (IEC 61508 for E/E/PE systems and IEC 61511 for process industry

Key Considerations for SIL Certification Read More »

How a PLC Receives Encoder Pulses

Programmable Logic Controllers (PLCs) are widely used in industrial automation for precise control and monitoring of machinery. One common application involves integrating PLCs with encoders to measure rotational or linear motion. This article delves into how a PLC can receive and process encoder pulses effectively. 1. Understanding Encoder Types Before integrating an encoder with a

How a PLC Receives Encoder Pulses Read More »

Pressure Transmitter Range Selection Guide

1. Definition and Function A pressure transmitter is an instrument that converts physical pressure parameters (from gases or liquids) into electrical signals such as current, voltage, or digital outputs. These signals are transmitted to secondary instruments, including indicators, alarms, recorders, or controllers, for monitoring and process regulation. Accurate range selection is one of the most

Pressure Transmitter Range Selection Guide Read More »

Management System for Calibration of Measuring Instruments and Industrial Meters

1. General Requirements The installation and use of pressure gauges, safety valves, level gauges, and thermometers shall comply with the Regulations on Safety Technical Supervision of Pressure Vessels. The calibration and maintenance of pressure gauges shall comply with relevant national metrology regulations. Pressure gauges must be calibrated prior to installation, with the maximum working pressure

Management System for Calibration of Measuring Instruments and Industrial Meters Read More »

Common Failures and Troubleshooting of Pneumatic Control Valves

Introduction Pneumatic control valves play a crucial role in regulating process flow in industrial automation systems. However, due to complex operating environments and mechanical-electrical-pneumatic interactions, various faults may occur. This guide summarizes four common categories of failure, their causes, and practical troubleshooting methods. 1. Valve Fails to Actuate Typical Symptoms: Valve does not respond to

Common Failures and Troubleshooting of Pneumatic Control Valves Read More »

PID Tuning — General Steps & Rules

1. Define Control Objectives Before touching parameters, agree on measurable targets for the loop: setpoint tracking speed, allowable overshoot, steady‑state error, disturbance rejection, and noise sensitivity. Capture hard constraints (actuator limits, safety margins) and the plant’s operating range. 2. Choose Initial Parameters Pick safe starting values based on prior experience or vendor guidelines. If unknown,

PID Tuning — General Steps & Rules Read More »

Translate »