admin_zero, Author at Just Measure it

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Nitrogen Blanketing in Storage Tanks: Why It Fails and How to Optimize It

1. Why Do Storage Tanks Still Inhale Air Even with Nitrogen Blanketing? Many people assume nitrogen blanketing simply means “filling a tank with nitrogen gas.” This is a common misunderstanding. In reality, nitrogen blanketing is not about whether nitrogen is present—it is about controlling three critical factors in the tank vapor space: Oxygen concentration Slight […]

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How High Should a Remote Seal DP Transmitter Be Installed?

Many Installations Are Wrong — And It Can Affect Accuracy or Even Damage the Instrument In refineries, chemical plants, and storage terminals, remote seal differential pressure transmitters are widely used for level measurement in pressurized, vacuum, high-temperature, or corrosive applications. However, one installation detail is often overlooked: Where should the transmitter body be mounted relative

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Pressure Transmitter Troubleshooting Guide: Common Faults and Solutions (4–20mA Signal)

Pressure transmitters are widely used in industrial process control systems to measure pressure, differential pressure, and level. In real field applications, incorrect readings, unstable signals, or complete signal failure are common issues. These problems are often not caused by the transmitter itself, but by installation, wiring, process conditions, or maintenance practices. This guide summarizes the

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SPD vs Surge Arrester: What’s the Difference?

In power distribution, lightning protection, and industrial automation systems, SPD (Surge Protective Device) and surge arresters are often discussed together. Because both are used to limit overvoltage caused by lightning and switching events, many people assume they are the same device.However, they differ significantly in application level, system voltage, and protection purpose. Misunderstanding these differences

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Electromagnetic Flowmeter Failure Case: Excitation Coil Alarm & Field Troubleshooting Guide

1. Introduction Electromagnetic flowmeters are widely used in water treatment, chemical, and industrial applications due to their high accuracy and reliability. However, in real field applications, users may occasionally encounter alarms such as: Empty Pipe Detection (EPD) Excitation Fault (EXC / EXT ERR) Unstable readings or signal loss This article shares a real field case

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Gas Detection Units Explained: %LEL vs %VOL vs ppm vs mg/m³ (Engineering Guide)

In industrial gas detection systems, four measurement units are commonly used: %LEL (Lower Explosive Limit) %VOL (Volume Percent) ppm (parts per million) mg/m³ (milligrams per cubic meter) Although all of them describe gas concentration, they serve different safety purposes and engineering logic. Misunderstanding these units can lead to incorrect alarm settings, misjudged risk levels, and

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Instrument Grounding Systems Explained

PE vs Functional Grounding vs Shield Grounding – A Practical Engineering Guide In industrial instrumentation systems, grounding is often underestimated. However, many field problems such as unstable signals, fluctuating readings, DCS noise, or even equipment damage are directly related to improper grounding practices. Grounding is not just an electrical safety requirement—it is also a key

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Why Most Digital Transformation Projects Fail: Because They Ignore the “Three Don’ts”

Introduction Today, digitalization, automation, and intelligent manufacturing have become the core direction of industrial transformation. Across manufacturing, energy, utilities, and process industries, companies are actively adopting automation lines, ERP systems, and AI-driven platforms to achieve efficiency and competitiveness. However, in practice, many organizations are failing: Expensive automation systems remain underutilized ERP platforms are disconnected from

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Summer Instrument Inspection Checklist: Key Maintenance Points for Industrial Plants

Introduction Summer brings high temperatures, high humidity, heavy rainfall, and frequent thunderstorms. These environmental conditions can significantly affect the reliability and accuracy of industrial instrumentation. During hot and humid seasons, common instrument problems include: Measurement drift caused by high temperature Signal instability caused by moisture and condensation Transmitter damage caused by lightning surges Blockage or

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