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Why Combustible and Toxic Gas Detection Systems Should Not Use Bus Architecture

Instrumentation /

Gas detection systems for combustible and toxic gases play a critical role in ensuring workplace and environmental safety. The design of these systems must prioritize reliability, real-time response, and robust performance under hazardous conditions. While bus architectures, such as RS485 or CAN bus, are commonly used in various industrial applications due to their simplicity and […]

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Summer Instrument Protection Guide: Shielding Against Heavy Rain – Choosing the Right Rain Cover is Critical

Instrumentation /

During the peak of summer, heavy rainfall and typhoons are frequent occurrences. For industrial instruments exposed to outdoor environments—such as pressure transmitters, flow meters, valve positioners, analytical probes, and junction boxes—rainwater is more than a simple environmental factor. It is a hidden killer that directly threatens their accuracy, reliability, and service life. Neglecting waterproof protection

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Application of Electromagnetic Flow Meters in the Copper Foil Industry

Flow meter /

Electrolytic copper foil, a fundamental material in electronics manufacturing, is known as the “neural network” for signal and power transmission in electronic products, primarily used in producing printed circuit boards and lithium batteries. Recently, the demand for copper foil has surged due to the growth of the lithium-ion battery industry, leading to rapid development in

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Key Considerations for Installing Magnetic Level Indicators

Level meter /

Magnetic level indicators (MLIs) are widely used for liquid level measurement in industrial applications. Proper installation is critical to ensure measurement accuracy, long-term stability, and to minimize maintenance costs. The following key considerations should be observed during installation: 1. Avoid Material Inlet and Outlet Areas Install the magnetic level indicator away from the inlet and

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Commonly Used Debugging Cables in Industrial Environments

PLC /

In industrial settings, effective debugging and communication are crucial for ensuring smooth operation and troubleshooting issues across various equipment and control systems. Specialized debugging cables facilitate efficient communication between devices, computers, and controllers, allowing engineers and technicians to monitor, configure, and troubleshoot machinery and control systems. Here are some of the most commonly used types

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Common Failures and Troubleshooting of Variable Area Flow Meters (Rotameters)

Flow meter /

Variable area flow meters, commonly known as rotameters or float flow meters, are widely used in industrial applications for measuring the flow of liquids and gases. Their simple design, ease of installation, and low cost make them a popular choice. However, like all instruments, rotameters can experience operational issues. Understanding these issues, their causes, and

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Cast vs. Forged Valves: What’s the Difference?

Valve /

Valves are critical components in industrial piping systems, and their performance depends significantly on their manufacturing process. Two primary types of valves based on manufacturing are cast valves and forged valves. Each has distinct characteristics, advantages, and suitable applications. This article explores their differences in terms of production, material properties, appearance, and use cases to

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Design and Installation of Temperature Sensors in Reactors

Instrumentation /

1. Importance of Temperature Measurement in Reactors Temperature control is critical in chemical reactors to ensure reaction efficiency, product quality, and operational safety. However, the agitator and complex flow patterns inside reactors impose significant challenges on the design and installation of temperature sensors, especially their thermowells. 2. Heat Distribution in Reactors The temperature distribution, or

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How to Quickly Identify the Root Cause of Instrument Malfunctions

Flow meter /

In today’s rapid development of industrial automation and instrumentation technology, various instruments are closely integrated into production processes. However, malfunctions are inevitable during operation, and troubleshooting is often a challenging task. Understanding general patterns of instrument malfunctions is essential, as it not only helps us quickly locate issues but also extends the lifespan of the

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Ensuring Optimal Instrumentation in Process and Electrical Systems for Industrial Efficiency

Flow meter /

In industrial production, instrumentation plays a critical role in monitoring, controlling, and optimizing various production processes. Proper selection and configuration of instruments, whether in the process flow or electrical systems, ensure efficiency, safety, and product quality. This article dives into the essential aspects of maintaining process and electrical systems by discussing workflow validation, equipment selection,

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