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Maximizing the Potential of Existing Automation Systems in Large-Scale Non-Ferrous Metal Enterprises

In today’s era of rapid industrial transformation, the construction of smart factories has become a widespread initiative across various industries. Many enterprises, particularly in the non-ferrous metal sector, are investing heavily in automation technologies and digitalization tools in pursuit of higher efficiency, productivity, and reduced reliance on manual operations. The prevailing belief is that the […]

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The Growing Importance of the Sensor Industry

With the advancement of industrial automation, the role of sensors in measurement, control technology, and instrumentation has become increasingly critical. The statement, “Without sensor technology, there would be no modern science and technology,” has gained universal recognition. Sensors serve as the bridge between physical reality and digital processing, converting environmental data into electrical or optical

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Troubleshooting Methods for 4-20mA Loop Disconnection

When troubleshooting a 4-20mA loop disconnection, it is essential to follow a systematic approach. The following sections outline the primary diagnostic methods that instrument technicians should be familiar with: 1. Visual Inspection Inspect the Cables: Check the cables in the loop for any visible damage, fractures, aging, or corrosion. Pay particular attention to areas where

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Common Automation Instrument Failures and How to Address Them

Automation instruments are crucial in industrial settings, offering functions such as measurement, display, recording, and alarming. However, in real-world production, these instruments can fail due to aging equipment, improper installation, incorrect instrument selection, or mishandling. This leads to reduced measurement accuracy or even complete failure, potentially causing sudden process changes that could harm production safety.

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Radar level meter measures dimethyldichlorosilane

As an important chemical raw material, level monitoring of dimethyldichlorosilane during its storage and transportation is particularly critical. Today, we will analyze the application and advantages of radar level meter in measuring dimethyldichlorosilane. Dimethyldichlorosilane is a widely used organic silicon compound, commonly used in the production of silicone oil, silicone rubber and waterproofing agents.  Due

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Inspection and Calibration of Industrial Bimetallic Thermometers

Industrial bimetallic thermometers are widely used to measure medium and low temperatures in various industrial environments. These thermometers operate based on the principle that two metals with different thermal expansion coefficients are bonded together. As the temperature changes, the bimetallic strip bends due to the varying expansion rates of the metals, and this bending movement

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How to Address a Pressure Transmitter Output Greater than 20mA

In many industrial applications, various non-electrical physical quantities such as temperature, humidity, pressure, speed, and angle need to be measured. A transmitter is the primary device used to convert these physical quantities into electrical signals for monitoring and control purposes. The most widely used method in industry to transmit analog signals is via a 4-20mA

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Is it Necessary to Add an Uninterruptible Power Supply (UPS) to a Variable Frequency Drive (VFD) Control Circuit?

In industrial applications, ensuring the stability and reliability of power supply to critical equipment is paramount. A Variable Frequency Drive (VFD) is one such crucial piece of equipment that controls the speed of electric motors by varying the frequency of the power supplied to them. The addition of an Uninterruptible Power Supply (UPS) in a

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Summary of the Zero Manual Operation Project for the Sulfuric Acid Plant

Introduction In the first half of this year, we implemented significant improvements in the sulfuric acid plant’s DCS (Distributed Control System). By optimizing control processes, we reduced operational events and alarms by over 90%. While this achievement is exciting, what inspires us even more is the innovative problem-solving applied within the DCS to achieve this

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