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Instrumentation

A Typical Case of Emergency Shutdown Due to Misoperation of Regenerated Catalyst Slide Valve in FCC Unit

1. Background In a 1 million tons/year Fluid Catalytic Cracking (FCC) unit, the regenerated catalyst slide valve (commonly referred to...
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PLC

Key Considerations for PLC System Configuration

Introduction To make full use of a PLC (Programmable Logic Controller), two main tasks must be accomplished: hardware system configuration...
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Instrumentation

Why Is a Reset Switch Essential in Interlock Systems? Design Principles, Logic, and Application

In the field of industrial automation, interlock logic diagrams act as the “safety brain” of a system—precisely controlling equipment startup/shutdown,...
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PLC

Common PLC Output Types and Their Applications

In a Programmable Logic Controller (PLC), outputs are used to send control signals to external devices such as motors, lights,...
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Flow meter

Intrinsically Safe Instruments: A Comprehensive Overview

Intrinsically Safe (IS) Instruments are critical safety devices designed for use in hazardous environments where explosive gases, vapors, or dust...
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Level meter

Characteristics of Chipless Tapping and Its Application in Vibrating Level Instruments

Abstract Chipless tapping, also known as extrusion tapping or roll tapping, is an internal threading process based on the principle...
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PLC

How to Operate Analog Output in PLC: Three Common Methods Explained

Introduction Analog output is widely used in industrial automation for controlling devices such as valves, variable frequency drives (VFDs), and...
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Flow meter

Common Faults and Solutions for Electromagnetic Flowmeters

Electromagnetic flowmeters are widely used in various industries for accurate flow measurement. However, they may encounter operational issues that can...
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PLC

A Comprehensive Guide to Safety Barriers (Intrinsically Safe Barriers) Introduction

In industries like oil and gas, chemical processing, and pharmaceuticals, where hazardous environments with the risk of explosions are common,...
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Instrumentation

Understanding Nested Control Loops in Process Automation

1. Introduction In process control systems, it is common to encounter situations where the effectiveness of one control loop depends...
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Instrumentation

Causes and Preventive Measures for Instrumentation Cable Tray Cover Falling Off

In industrial environments, the integrity of instrumentation cable trays is essential for ensuring the safety and stability of control systems....
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PLC

Comprehensive Overview of the TCP/IP Protocol Stack

The TCP/IP protocol suite (Transmission Control Protocol/Internet Protocol) is the foundational communication protocol for the modern Internet. It adopts a...
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Flange

Do Five-Bolt Flanges Require Electrical Bonding? A Detailed Analysis

Introduction In industrial piping systems, ensuring electrical continuity and safety is critical—especially in environments where flammable or explosive media are...
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Sensors

What Is a Torque Sensor and Where Is It Used?

1. Working Principle of a Torque Sensor A torque sensor, also known as a torque transducer, is a device that...
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Instrumentation

Low-Voltage Electrical Design: Comprehensive Knowledge on Push Buttons

1. Overview of Push Buttons A push button is a type of manual control switch that is actuated by applying...
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Flow meter

The Structure and Functions of Electromagnetic Flowmeters

Electromagnetic flowmeters are widely used in industrial applications for measuring the flow rate of conductive liquids. Their structure is composed...
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Level meter

Reliable Liquid Level Detection in Industrial Applications: A Complete Guide to Vibrating Level Switches by Zero Instrument

1. Introduction In industrial automation, accurate and reliable liquid level control is essential to ensure operational safety, prevent overflow or...
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Level meter

Key Considerations When Using a Submersible Level Transmitter

1. Introduction A submersible level transmitter is a highly reliable device used for measuring liquid levels in various environments. Designed...
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Instrumentation

Instrumentation Modification Without Risk Assessment Causes Plant-Wide Shutdown: A Case Study from a 120,000 T/Y PVC Facility

Background In a 120,000 tons-per-year polyvinyl chloride (PVC) production facility, a critical incident occurred during the commissioning of newly installed...
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PLC

Understanding the Relationship Between RS-485 and Modbus

1. Introduction In industrial automation and instrumentation, the terms RS-485 and Modbus frequently appear together. However, they refer to two...
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